Hazardous locations are areas where fire or explosion hazards may exist due to the presence of flammable gases/vapors, flammable liquids, combustible dust, or ignitable fibers.
The type of hazard is defined as an “explosion hazard” in Class I and II locations, and a “fire hazard” in Class III locations. Materials do not have to be in the gaseous state for an explosion. Combustible dusts, and atomized liquids are other examples.
Class I locations are areas in which flammable gases/vapors may be present in the air in quantities sufficient to produce explosive or ignitable mixtures:
The ignition temperature of a flammable material is critical in determining the acceptability of equipment/instrumentation that operates in hazardous locations as the external surface of the enclosure can act as an ignition source if the surface temperature exceeds the ignition temperature of the flammable material. High surface temperatures can result from normal operation of the equipment; abnormal operation (i.e. overheating); or because of a fault condition.
Equipment destined for installation in hazardous areas is marked with a code representing the maximum external surface temperature. Equipment cannot be used in hazardous areas when the maximum surface temperature is greater than the ignition temperature of the gases/vapors present.
Maximum Temperature |
Identification Number |
842°F |
T1 |
572°F |
T2 |
536°F |
T2A |
500°F |
T2B |
446°F (230°C) |
T2C |
446°F (215°C) |
T2D |
392°F |
T3 |
356°F |
T3A |
329°F |
T3B |
320°F |
T3C |
275°F |
T4 |
248°F |
T4A |
212°F |
T5 |
185°F |
T6 |
Class II deals specifically with combustible dusts. The dust may be suspended in the air, in a cloud or in a layer on electrical equipment. The ignition temperature of a dust layer is usually lower than for a dust cloud.
US HAZARD CODES Compared To ATEX HAZARD ZONES |
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GASES & VAPOURS |
DUSTS |
FIBRES |
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US |
ATEX |
US |
ATEX |
US |
ATEX |
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Class I |
Class I |
Zone |
Zone |
Zone |
Class II |
Class II |
Zone |
Zone |
Class III |
Class III |
Zone |
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Div 1 |
Div 2 |
0 |
1 |
2 |
Div 1 |
Div 2 |
20 |
21 |
Div 1 |
Div 2 |
22 |
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GROUP A |
II C |
GROUP E |
No Groups |
No Groups |
No Groups |
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Acetylene |
Acetylene / Hydrogen |
Conductive Dusts |
Textiles / Woods |
All Materials |
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GROUP B |
II B |
GROUP F |
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Hydrogen |
Ethylene |
Non conductive dusts |
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GROUP C |
II A |
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Ethylene |
Propane |
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GROUP D |
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Propane |
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ATEX |
COMPARABLE HAZARD CODES FOR ATEX & US |
US |
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zone |
0 |
explosive gas / air mixture is continuously present |
class I |
div 1 |
zone |
1 |
explosive gas / air mixture is likely to occur in normal operations |
class I |
div 1 |
zone |
2 |
explosive gas / air mixture is not likely to occur |
class I |
div 2 |
zone |
20 |
explosive dust atmosphere continuously present |
class II |
div 1 |
zone |
21 |
explosive dust atmosphere occasionally present in normal operations |
class II |
div 2 |
zone |
22 |
explosive dust atmosphere unlikely to occur |
class III |
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Gases and Vapours : There are three zones for gases and vapours |
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ZONE 0 |
Flammable atmosphere highly likely to be present - may be present for long periods or even continuously. |
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ZONE 1 |
Flammable atmosphere possible but unlikely to be present for long periods. |
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ZONE 2 |
Flammable atmosphere unlikely to be present except for short periods of time - typically as a result of a process fault condition. |
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Dusts - There are three zones for dusts: |
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ZONE 20 |
Dust cloud likely to be present continuously or for long periods. |
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ZONE 21 |
Dust cloud likely to be present occasionally in normal operation. |
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ZONE 22 |
Dust cloud unlikely to occur in normal operation, but if it does, will only exist for a short period. |
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Specialist vacuums for clean rooms, fine dusts, dangerous chemicals,
gases, vapours, acids, alkalis & solvents.