Hazard Classifications

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Hazard Classifications


Hazardous locations are areas where fire or explosion hazards may exist due to the presence of flammable gases/vapors, flammable liquids, combustible dust, or ignitable fibers.

The type of hazard is defined as an “explosion hazard” in Class I and II locations, and a “fire hazard” in Class III locations. Materials do not have to be in the gaseous state for an explosion. Combustible dusts, and atomized liquids are other examples.


Class I Locations


Class I locations are areas in which flammable gases/vapors may be present in the air in quantities sufficient to produce explosive or ignitable mixtures:


Ignition Temperatures


The ignition temperature of a flammable material is critical in determining the acceptability of equipment/instrumentation that operates in hazardous locations as the external surface of the enclosure can act as an ignition source if the surface temperature exceeds the ignition temperature of the flammable material. High surface temperatures can result from normal operation of the equipment; abnormal operation (i.e. overheating); or because of a fault condition.

Equipment destined for installation in hazardous areas is marked with a code representing the maximum external surface temperature. Equipment cannot be used in hazardous areas when the maximum surface temperature is greater than the ignition temperature of the gases/vapors present.

 

Maximum Temperature
Identification Number

842°F

T1

572°F

T2

536°F

T2A

500°F

T2B

446°F (230°C)

T2C

446°F (215°C)

T2D

392°F

T3

356°F

T3A

329°F

T3B

320°F

T3C

275°F

T4

248°F

T4A

212°F

T5

185°F

T6

 

Class II Locations


Class II deals specifically with combustible dusts. The dust may be suspended in the air, in a cloud or in a layer on electrical equipment. The ignition temperature of a dust layer is usually lower than for a dust cloud.


Quick Reference Charts

 

US HAZARD CODES Compared To ATEX HAZARD ZONES
GASES & VAPOURS
DUSTS
FIBRES
US
ATEX
US
ATEX
US
ATEX
Class I
Class I
Zone
Zone
Zone
Class II
Class II
Zone
Zone
Class III
Class III
Zone
Div 1
Div 2
0
1
2
Div 1
Div 2
20
21
Div 1
Div 2
22
GROUP A
II C  
GROUP E
No Groups
No Groups
No Groups
Acetylene
Acetylene / Hydrogen
Conductive Dusts
Textiles / Woods
All Materials
GROUP B
II B
GROUP F
Hydrogen
Ethylene
Non conductive dusts
GROUP C
II A
Ethylene
Propane
GROUP D
Propane

 

ATEX
COMPARABLE HAZARD CODES FOR ATEX & US
US
zone
0
explosive gas / air mixture is continuously present
class I
div 1
zone
1
explosive gas / air mixture is likely to occur in normal operations
class I
div 1
zone
2
explosive gas / air mixture is not likely to occur
class I
div 2
zone
20
explosive dust atmosphere continuously present
class II
div 1
zone
21
explosive dust atmosphere occasionally present in normal operations
class II
div 2
zone
22
explosive dust atmosphere unlikely to occur
class III

 

Gases and Vapours : There are three zones for gases and vapours

ZONE 0
Flammable atmosphere highly likely to be present - may be present for long periods or even continuously.
ZONE 1
Flammable atmosphere possible but unlikely to be present for long periods.
ZONE 2
Flammable atmosphere unlikely to be present except for short periods of time - typically as a result of a process fault condition.


Zone 0 is the most DANGEROUS zone. It has the highest probability of a flammable atmosphere presence. Equipment for this zone must be very well protected against providing a source of ignition and have legal certification of this protection.

Dusts - There are three zones for dusts:
ZONE 20
Dust cloud likely to be present continuously or for long periods.
ZONE 21
Dust cloud likely to be present occasionally in normal operation.
ZONE 22
Dust cloud unlikely to occur in normal operation, but if it does, will only exist for a short period.


The likelihood of the dust layer being disturbed to create a cloud is important. Dust layers can make the equipment underneath it hotter then normal and create a more susceptible layer ignition temperature.


It is mandatory for all products to be used in explosive and hazardous environments to have both the Ex and CE marking before being sold in the US and EU.

All Industrial Vacuum C. C.  products are legally certified with these compulsory markings.


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